Viewing 32 posts - 1 through 32 (of 32 total)
  • Qu for the electronerds
  • Stoner
    Free Member

    I fancy making a homemade one of these:

    Ive ordered a couple of these thermocouples:

    http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&item=280578252736&ssPageName=STRK:MEWNX:IT

    which are rated:
    Umax (V): 15.2V
    I max (A): 9A

    What kind of brushless RC motor would work best then? How are motor’s rated?

    what about this?

    Battery: 2Li-Po
    Idle current: 1.2A
    Load current: 14.7A
    Power (Watt): 160watt
    http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&item=120472140154&ssPageName=STRK:MEWAX:IT

    will the voltage be too high for the motor, Im assuming that 2x Li-po = 5.4v?

    Im not expecting 15v out of the thermocouple….

    ooOOoo
    Free Member

    I would imagine that motor is waaaaaayyyy overspecced!

    I would see what power you can get out of the thermacouple first.

    Stoner
    Free Member

    probably a good idea. will try and set up a test rig with a hot plate and a cold blowing hairdryer to get a c.60deg differential and see what I get out of it…

    What should I look for in the motor spec then?

    ooOOoo
    Free Member

    No idea, but I would expect the ones they use are 1-2W at most.
    You will probably need a fairly low RPM too.

    Stoner
    Free Member

    how are motors controlled? voltage?

    I see I can get one of the ecofan replacement motors for £10 so might just use one of theirs?

    IanMunro
    Free Member

    The one in your picture is controlled mostly by magic. You’ll need a special controller for it to generate AC signals rather than just plugging a DC voltage in.
    One of these
    http://www.4-max.co.uk/esc.htm
    Then you’ll need some more magic to make that bit of magic work 🙂
    Lipo batteries look fun though.
    http://www.youtube.com/watch?v=4OsBc8RqSKU

    Stoner
    Free Member

    magic you say?

    now Im really confused 🙁

    IanMunro
    Free Member

    Yeah I’d be inclined to get a conventional 2 wire DC motor.
    However if you’ve got basic programming skills you could buy something like this http://www.coolcomponents.co.uk/catalog/product_info.php?cPath=50_74&products_id=583 that could be made to talk to the motor controller above by emulating RC servo signals.

    IanMunro
    Free Member

    Or buy one of these and a lathe for your shed:)
    http://www.myersengines.com/engines/stove_fan_engine.htm

    Stoner
    Free Member

    aha – I see, brushless, AC etc.

    Right.

    However if you’ve got basic programming skills you could by something like this http://www.coolcomponents.co.uk/catalog/product_info.php?cPath=50_74&products_id=583 that could be made to talk to the motor controller above by emulating RC servo signals.

    ahhaahahha, ahahhahhaa.
    Only if you can program it in Excel 🙂

    right cheapo DC motor it is then.

    ooOOoo
    Free Member

    He means it’s a clever motor that needs a computer to control it! You can’t just feed it DC straight off a battery. Looks like someting for a RC car really.

    Anyway I would say buy the motor & fan blade from ecofan, it will probably be about right and save you from the R&D 🙂

    Spongebob
    Free Member

    That’d be good for cooling my toast in the morning.

    Stoner
    Free Member

    haha! How about this, hovercraft model fan 🙂

    Type – GW/EDF64x6

    Motor – EM150

    Volts – 7.2 – 9.6v (11.1v can be used but will shorten motor life)

    Amps – 4.4 – 8.3A

    Thrust – 117 – 169g (201g @ 11.1v)

    Weight – 69g

    IanMunro
    Free Member

    For testing i’d start with one of the very low power ones like this
    http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&item=280312836570

    The ratings of
    Umax (V): 15.2V
    I max (A): 9A

    For the heat pump will be the maximum you can put into it, rather than what you get out.
    If you’re using it to generate electricity the figures will be a lot smaller – though I don’t know what magnitude, but I’d guess around 50-100
    There’s some links off here to follow –
    http://www.sparkfun.com/products/10080

    Milkie
    Free Member

    If you are using a motor for a RC car/plane thing, then you will need a ESC (Electronic Speed Controller).

    RC motors are rated in Turns, an 11 turn motor is more powerful than a 27 turn motor.

    uphillcursing
    Free Member

    I would think you need to find out what voltage and current you are going to get first. Need to do this with a load on.

    Once you know that and know how fast you need to turn the fan deciding on the motor RPM/V is the last thing needed.

    You don’t need to shy away from brushless motors. The motor and controller for the power you are talking may well be cheaper than a DC one.

    Stoner
    Free Member

    good point.

    Which is more likely to be fixed/steady in output from the thermocouple A or V?

    scottyjohn
    Free Member

    What does it do actually??

    uphillcursing
    Free Member

    I always thought the Voltage was dependant on the temperature differential between the hot and cold sides. bigger differential bigger Voltage.

    Its been a long time since I had to think about anything like this but I am also thinking the Current is going to vary with the amount of heat applied to the hot side.

    Best just have a play around and see what you get out of them i think. Once you got some figures choosing a motor ought to be simple.

    tragically1969
    Free Member

    Is that a stove fan ?

    They are only £80 to buy, probably spend that on messing about, unless thats what the desire is of course ?

    IanMunro
    Free Member

    Oh, and it’s geeks not nerds 🙂

    Stoner
    Free Member

    They are only £80 to buy, probably spend that on messing about, unless thats what the desire is of course

    well duuurrr 😉

    cheers for the help guys.

    I think my old mans got an old brass billet somewhere I can use as the conductive stand onto which I can attach the TEC. I can then thermopaste a modded heatsink on top of that with the fan in it/on it once Ive found out the output from the heat rig.

    fun fun fun….

    tommytowtruck
    Full Member

    Did you ever get anywhere with this?

    Stoner
    Free Member

    blimey.. retro thread!
    But yeah, this is mine:
    [video]http://www.youtube.com/watch?v=zsE4YtzXZe8[/video]

    It works and it was fun to make, but its probably about 20% as effective as a bought model.

    tommytowtruck
    Full Member

    Cool. I quite fancy a go at making one – can you remember where you got the parts, and what motor you went for in the end?

    Cheers

    Tom

    Stoner
    Free Member

    this motor from this supplier, but without the gear box
    http://www.ebay.co.uk/itm/Gearbox-Kit-Solar-Motor-1-5-4-5-volt-10mA-v-DC-/300560347471?pt=UK_BOI_Electrical_Components_Supplies_ET&hash=item45facaf14f

    2mm shaft prop like this (but mine was differnt ebay seller, no longer listing them)
    http://www.ebay.co.uk/itm/234-4x-SF-Propellers-6045-Shaft-2mm-Suit-RC-E-P-/190524687042?pt=UK_ToysGames_RadioControlled_JN&hash=item2c5c2802c2#ht_1530wt_704

    and I bought a pair of CPU heatsinks to sandwich the thermocouple between. Since the video Ive wrapped the bottom sink with foil.

    tommytowtruck
    Full Member

    Great stuff – thanks.

    Stoner
    Free Member

    no worries. post the results here when youre done!

    tommytowtruck
    Full Member

    Will do. You said you’d bought a couple of the Peltier doofers – did you use them both in the fan, or just the one? I ordered one off ebay last night, then re-read this thread!

    Stoner
    Free Member

    Only used one, but I wrecked the other I think when I tried to remove it from the sink having arctic glued it.

    almightydutch
    Free Member

    Oooh thats nice. Not seen the thread before. I’ve used a few on my old PC’s when going for Sub Zero CPU cooling.

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